CUSTOM WIRE HARNESSES / ELECTRICAL ASSEMBLIES

CUSTOM WIRE HARNESSES,
BUILT AROUND YOUR ASSEMBLY.

AXON coordinates custom wire harness projects through manufacturing resources across China and selected Asian supply bases for engineering and procurement teams.

PROJECT INPUTS

01HARNESS DRAWING / SCHEMATIC
02CONNECTOR / TERMINAL REQUIREMENTS
03PINOUT / CIRCUIT ASSIGNMENT
04WIRE / BRANCH REQUIREMENTS
05QUANTITY
06TEST / INSPECTION REQUIREMENTS

WIRE HARNESS PROJECT SUPPORT

AXON supports technical RFQ review, coordinates Asia-side manufacturing resources, and supports production follow-up and inspection coordination.

01

Technical RFQ Handling

Harness drawings, connector requirements, pinouts, wire specifications, branch dimensions and related project requirements can be reviewed.

02

Manufacturing Resource Matching

Requirements can be reviewed against appropriate manufacturing and supplier resources.

03

Asia-Side Coordination

Relevant supplier and production activity can be coordinated across Asian manufacturing resources, with China remaining an important manufacturing base.

04

Production Follow-Up

Production activity and issue/rework coordination can be supported where needed.

05

Inspection / Test Coordination

Agreed inspection or test requirements can be coordinated as part of the project.

FROM HARNESS REQUIREMENT TO QUOTATION

Send available harness drawings and project requirements for technical review and quotation.

01

HARNESS DRAWING / SCHEMATIC

Harness layout, schematic, or related engineering documentation where available

02

CONNECTOR / HOUSING REQUIREMENTS

Connector or housing specifications

03

MANUFACTURER / PART NUMBER WHERE SPECIFIED

Specified manufacturer and part-number details where applicable

04

TERMINAL / CONTACT / SEAL REQUIREMENTS

Terminal, contact, seal, or related component requirements where specified

05

PINOUT / CIRCUIT ASSIGNMENT

Pin-to-pin, circuit, or wiring assignments

06

WIRE / CABLE REQUIREMENTS

Wire or cable specifications submitted for technical review

07

BRANCH LENGTH / BREAKOUT DIMENSIONS

Overall and branch dimensions where applicable

08

SPLICE REQUIREMENTS WHERE APPLICABLE

Specified splice locations or related requirements

09

LOOM / SLEEVING / TUBING / PROTECTION

Protective covering requirements where specified

10

LABELS / MARKING

Identification, label, or marking requirements

11

ROUTING / RETENTION REQUIREMENTS

Specified clips, grommets, retention, routing, or strain-relief requirements where applicable

12

TEST / INSPECTION REQUIREMENTS

Required inspection or test criteria

13

QUANTITY

Required project quantity

14

TARGET DELIVERY TIMING

Target delivery timing

INCOMPLETE REQUIREMENTS

Incomplete project information can still be submitted for review and clarification. Sufficient technical information will be required before manufacturing requirements can be confirmed.

PROJECT FIT

Projects may include:

01 PROTOTYPE HARNESS REQUIREMENTS

Subject to technical review and matching with appropriate manufacturing resources.

02 LOW-VOLUME REQUIREMENTS

Projects may include low-volume production requirements with appropriate resource matching.

03 REPEAT PRODUCTION REQUIREMENTS

Subject to technical review and supplier coordination for repeat production.

04 MULTI-BRANCH / MULTI-HARNESS PROJECTS

Projects may include multiple harnesses, branches, or related assemblies requiring coordinated sourcing or production activity.

HOW AXON HANDLES A WIRE HARNESS PROJECT

01 RECEIVE REQUIREMENTS

Receive drawings, pinouts, connector requirements and related project specifications.

02 TECHNICAL REVIEW

Review available technical requirements and identify information requiring clarification.

03 MANUFACTURING RESOURCE MATCHING

Review the project against appropriate manufacturing and supplier resources.

04 QUOTATION & CONFIRMATION

Prepare quotation and confirm agreed project requirements.

05 PRODUCTION / INSPECTION COORDINATION

Coordinate production follow-up and agreed inspection/test requirements.

06 DELIVERY / LOGISTICS COORDINATION

Coordinate final delivery and related logistics support.

QUALITY REQUIREMENTS START WITH THE HARNESS SPECIFICATION.

Inspection activities can be coordinated against agreed project and specification requirements.

CONNECTOR / COMPONENT CLARITY

Connector, housing, terminal, contact, or seal requirements can be clarified against available project documentation.

PINOUT / CIRCUIT CLARITY

Pinout, circuit, and wiring requirements can be clarified and coordinated throughout the engagement.

BRANCH / DIMENSION CLARITY

Harness dimensions, branch lengths, and breakout requirements can be reviewed against agreed documentation.

REVISION CONTROL

Drawing revisions and related project documentation can be clarified and coordinated throughout the engagement.

FIRST-ARTICLE REVIEW WHERE APPLICABLE

Where applicable, first-article review can be coordinated against agreed project and specification requirements.

PRODUCTION FOLLOW-UP

Production follow-up and issue coordination can be supported where needed.

INSPECTION / TEST COORDINATION

Inspection and test activities can be coordinated against agreed project requirements.

PHOTOGRAPHIC / DOCUMENTATION VISIBILITY

Photographic and documentation visibility can be provided where appropriate.

ISSUE / REWORK COORDINATION WHERE NEEDED

Issue and rework coordination can be supported where needed.

WHY WORK WITH AXON FOR WIRE HARNESSES

01 ASIA-SIDE COORDINATION

AXON coordinates relevant supplier and production activity across Asian manufacturing resources, with China remaining an important manufacturing base.

02 TECHNICAL RFQ HANDLING

Harness drawings, connector/component requirements, pinouts, branch dimensions, wire requirements, quantities and inspection/test requirements can be reviewed as part of project evaluation.

03 SUPPLIER FLEXIBILITY

Project requirements can be reviewed against appropriate manufacturing resources rather than presenting AXON as a single wire harness factory.

04 PROJECT VISIBILITY

Production status and relevant project updates can be communicated throughout the engagement where applicable.

CUSTOM WIRE HARNESS FAQ

What information helps AXON review a custom wire harness RFQ?

Harness drawings or schematics where available, connector/component requirements, pinouts, wire requirements, branch dimensions, quantity, and inspection/test requirements can help support technical review.

Can I send harness drawings, pinouts and BOM files?

Yes. Harness drawings, pinouts, engineering documentation and BOMs where available can be submitted for technical review.

Can AXON coordinate prototype and production wire harness requirements?

Prototype and production requirements can be reviewed with appropriate manufacturing-resource matching, subject to technical review.

How are inspection and testing requirements handled?

Inspection and test activities can be coordinated against agreed project and specification requirements.

Does AXON operate its own wire harness factory?

AXON works through manufacturing and supplier relationships rather than presenting itself as the wire harness factory. Project requirements can therefore be reviewed against appropriate manufacturing resources.

READY TO SEND A WIRE HARNESS PROJECT?

Send your harness drawings, pinouts and project requirements for technical review and quotation.

DRAWINGS / PINOUTS / CONNECTORS / WIRE REQUIREMENTS / BRANCH DIMENSIONS / QUANTITY